Senior Engineer – Computational Fluid Dynamics (CFD)
Job Description
Location:
Mangalore
Employment Type:
Full-time
Key Responsibilities:
- Run and interpret multi-physics simulations including fluid flow, electrochemical reaction, thermal distribution, gas diffusion, and compression.
- Build models to optimize:
- Flow field geometry and channel velocity profiles
- Stack temperature distribution
- Gas crossover and pressure drops
- Compression stress and seal integrity
- Translate simulation outputs into actionable design feedback for hardware teams.
- Develop customized simulation workflows for repeatable analysis and comparative studies.
- Collaborate with test teams to validate models and calibrate simulations against real-world stack data.
Experience & Skills:
- Strong experience with tools such as COMSOL Multiphysics, ANSYS Fluent, CFD++, Abaqus, or OpenFOAM.
- Ability to model:
- Gas-liquid two-phase flow
- Electrochemical kinetics and ion transport
- Heat generation and dissipation
- Structural deformation of elastomeric and rigid components
- Comfort working with parametric studies and optimization scripts (e.g., MATLAB, Python, or in-tool scripting).
- Familiarity with mechanical CAD tools for importing/exporting geometry (SolidWorks, Fusion 360, Creo).
- Experience simulating real-world engineering problems and validating against test data.
- Previous work in fuel cell, battery, electrolyzer, drone, or EV simulation preferred.
Preferred (Not mandatory):
- Exposure to DOE (Design of Experiments) methodologies and surrogate modeling.
- Experience in AI/ML integration for design optimization.
- Knowledge of materials modeling for polymers, ionomers, or composites.
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